Fixmyvw.com

Author Topic: Performance cam for mechanical heads  (Read 6551 times)

June 08, 2010, 03:56:27 pm

Dr. Diesel

  • Authorized Vendor
  • Veteran

  • Offline
  • ***

  • 1341
Performance cam for mechanical heads
« on: June 08, 2010, 03:56:27 pm »
Heya guys ('n gals?)
Ok, so the performance hydraulic cam program is off and running.
Now I'm looking at adapting it to a mechanical head to see if it'll improve performance there, too.

For everyone who has the willingness and ability to do so, I could certainly use the following measurements from a number of heads to build a database. Once I determine the range that these measurements fall within, I can calculate whether this cam will work or not. On the sample mechanical head I have access to (thanks, BYM) my cam works just fine for the exhaust valves, but will require some trickery for the intakes. I believe I have that trickery sorted out but I need to know if many other mechanical heads have similar measurements, or if this one is somehow unique. (valve and seat grinding history plays a big role here)

Accuracy is very important, as usual.

I need, for each valve:

1. The clearance between the lifter shim and the heel of the lobe (lobe nose pointing straight up)

2: The thickness of the lifter shim (usually printed on the underside, if not, measure with micrometer perferrably, if not, vernier calipers will do.)

3: The base circle dimension of each cam lobe, to eliminate variation due to (abnormal) wear.



send through PM, please.

Thanks in advance!
Dr. D.


I repair, maintain and modify VW's and BMW's.
Good work done at affordable rates. Welding and fabricating, too.
Performance Diesel Injection's Super Pump: gotta have one!

Reply #1June 14, 2010, 05:40:45 pm

Dr. Diesel

  • Authorized Vendor
  • Veteran

  • Offline
  • ***

  • 1341
Re: Performance cam for mechanical heads
« Reply #1 on: June 14, 2010, 05:40:45 pm »
sigh.  ::)
I have no problem sticking with hydraulic performance cams only. MUCH less time consuming.
I repair, maintain and modify VW's and BMW's.
Good work done at affordable rates. Welding and fabricating, too.
Performance Diesel Injection's Super Pump: gotta have one!

Reply #2June 14, 2010, 10:38:59 pm

RabbitJockey

  • Veteran

  • Offline
  • ***

  • 5064
  • Personal Text
    America, DUCK YEAH!!!
Re: Performance cam for mechanical heads
« Reply #2 on: June 14, 2010, 10:38:59 pm »
i gotta get time to get to my brothers garage... i'm busy right now, i settle on my house friday woot woot
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #3June 18, 2010, 03:25:28 am

745 turbogreasel

  • Guest
Re: Performance cam for mechanical heads
« Reply #3 on: June 18, 2010, 03:25:28 am »
Would this trickery work on a D24 cam?  I have a head I can dig up and measure, but I won't bother if there is no chance of it going anywhere.

Reply #4June 18, 2010, 07:33:28 am

theman53

  • Global Moderator
  • Veteran

  • Offline
  • ****

  • 7837
  • Personal Text
    Holmes County Ohio - North Central Ohio
Re: Performance cam for mechanical heads
« Reply #4 on: June 18, 2010, 07:33:28 am »
I will try to get this tonight. I don't know how much info I will be able to get as I don't have tools for removing shims to measure :(

Reply #5June 18, 2010, 12:46:35 pm

Dr. Diesel

  • Authorized Vendor
  • Veteran

  • Offline
  • ***

  • 1341
Re: Performance cam for mechanical heads
« Reply #5 on: June 18, 2010, 12:46:35 pm »
Would this trickery work on a D24 cam?  I have a head I can dig up and measure, but I won't bother if there is no chance of it going anywhere.

I can't think of any reason why it wouldn't... is your d24 solid lifter or hydraulic?
I repair, maintain and modify VW's and BMW's.
Good work done at affordable rates. Welding and fabricating, too.
Performance Diesel Injection's Super Pump: gotta have one!

Reply #6June 18, 2010, 12:52:44 pm

Dr. Diesel

  • Authorized Vendor
  • Veteran

  • Offline
  • ***

  • 1341
Re: Performance cam for mechanical heads
« Reply #6 on: June 18, 2010, 12:52:44 pm »
I will try to get this tonight. I don't know how much info I will be able to get as I don't have tools for removing shims to measure :(

If you remove the cam, removing the shims is easy with a pair of needle nose, or a quick squirt of compressed air into the little groove. (careful of flying shims!)

You can do it all with a vernier caliper and a set of feeler gauges.
Here's a good method:

1. measure all valve clearances w/ gauges
2. remove cam
3. measure thickness of all shims (keep track of which position)
4. measure the base circle of each camlobe
5. reinstall cam (make sure the bearing caps go back on the exact same order and orientation)
I repair, maintain and modify VW's and BMW's.
Good work done at affordable rates. Welding and fabricating, too.
Performance Diesel Injection's Super Pump: gotta have one!

Reply #7June 19, 2010, 01:34:14 am

745 turbogreasel

  • Guest
Re: Performance cam for mechanical heads
« Reply #7 on: June 19, 2010, 01:34:14 am »
I'm pretty sure all North America D24s are mech, all mine have been.
Only reason I cold think it wouldn't work is if your grinding machine wasn't long enough.
  there might be other differences i am unaware of, but I have more cams than engines, so failure is no big loss.

Another way to remove the shims is to bounce a retrieval magnet off em a few times.

Reply #8June 21, 2010, 07:47:34 pm

Dr. Diesel

  • Authorized Vendor
  • Veteran

  • Offline
  • ***

  • 1341
Re: Performance cam for mechanical heads
« Reply #8 on: June 21, 2010, 07:47:34 pm »
these machines will easily do a straight-eight cam.  ;D
if you can get me the measurments i've outlined, we'll see what can be done. It would also be helpful to know your valve face depth (vs head gasket surface) piston projection at tdc, and thickness of gasket.
I repair, maintain and modify VW's and BMW's.
Good work done at affordable rates. Welding and fabricating, too.
Performance Diesel Injection's Super Pump: gotta have one!

Reply #9June 22, 2010, 12:36:00 am

clarkrep

  • Junior

  • Offline
  • **

  • 117
Re: Performance cam for mechanical heads
« Reply #9 on: June 22, 2010, 12:36:00 am »
I should be able to have some numbers for you this week. I just got a head back from the machine shop friday. Gotta set the valve lash then I'll know.
btw thanks alot for all your work getting this cam stuff figured out. We do appreciate it.
'79 Rabbit Diesel L 1.5
'83 Rabbit GTI 1.6TD

Reply #10July 05, 2010, 09:05:21 pm

clarkrep

  • Junior

  • Offline
  • **

  • 117
Re: Performance cam for mechanical heads
« Reply #10 on: July 05, 2010, 09:05:21 pm »
You should have my dimensions from a couple heads.... :)
'79 Rabbit Diesel L 1.5
'83 Rabbit GTI 1.6TD

Reply #11July 05, 2010, 09:40:37 pm

punkvideo81

  • Junior

  • Offline
  • **

  • 168
Re: Performance cam for mechanical heads
« Reply #11 on: July 05, 2010, 09:40:37 pm »
my 1.6 td mech head is at the machine shop, might be able to get these figures for you, and would be really excited about a cam for my engine build.
'81 Caddy 1.6 TD

Reply #12May 03, 2011, 10:53:30 am

patracy

  • Junior

  • Offline
  • **

  • 142
Re: Performance cam for mechanical heads
« Reply #12 on: May 03, 2011, 10:53:30 am »
Any update on this?  I've got a spare mech cam laying around...