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Author Topic: lightened flywheel for aaz - results?  (Read 3569 times)

October 16, 2009, 03:57:36 am

gldgti

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lightened flywheel for aaz - results?
« on: October 16, 2009, 03:57:36 am »
hey fella's,
once again i'm pulling the trans on the mk3. clutch slip of doom, again. this time, i'm thinking about putting the 16V setup on it, in kit form from GAP. there's one kit that comes with a lightened flywheel..... i am thinking it'd be nice to make it a bit revv-ier. the car is soon to get a T3 in place of the k14, so its going to be revved more after that i reckon.... so, any thoughts/experience???

many thanks,
aydan


'77 Golf LS 4 door twincharger project
'91 Golf Cabrio 1.9TD
'94 Golf TD - AAZ, 2.5" Mandrel DP and exhaust, Merc T3 1.6TD boost pin, FMIC, Koni suspension, VR6 Brakes, VR6 Seats, VR6 sway-bars - sadly missed
'07 SKODA Octavia 1.9 TDI PD - Remapped ECU

Reply #1October 16, 2009, 11:52:36 am

Rabbit on Roids

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Re: lightened flywheel for aaz - results?
« Reply #1 on: October 16, 2009, 11:52:36 am »
i did it. but make sure that if you get gasser *** to put on there, that you mark the TDC mark correctly. the gas timing mark isnt at TDC, its like 6 BTDC. and if you set pump timing with that, the timing gremlins will get you. i have a late 210mm clutch, flywheel, and pressure plate off a 1.8 gasser. after i figured out the timing marks, it was awesome. the difference in throttle response is amazing. but im running a short stroke 1.5, not a long stroke AAZ. you may not see the instantly improved throttle response like i did, but it will still work nicely. and BTW, if anyone was wondering, true diesel flywheels weigh alot more than gasser flywheels do.

Reply #2October 17, 2009, 04:26:01 am

gldgti

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Re: lightened flywheel for aaz - results?
« Reply #2 on: October 17, 2009, 04:26:01 am »
thanks
im kinda hoping that i might gain a little acceleration in 1st gear and hopefully it'll make hear changes a bit smoother. off idle response is always slow in the aaz so hoping this might remedy that a little.

cheers
'77 Golf LS 4 door twincharger project
'91 Golf Cabrio 1.9TD
'94 Golf TD - AAZ, 2.5" Mandrel DP and exhaust, Merc T3 1.6TD boost pin, FMIC, Koni suspension, VR6 Brakes, VR6 Seats, VR6 sway-bars - sadly missed
'07 SKODA Octavia 1.9 TDI PD - Remapped ECU

Reply #3October 17, 2009, 07:18:33 am

Patrick

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Re: lightened flywheel for aaz - results?
« Reply #3 on: October 17, 2009, 07:18:33 am »
I'm running an AAZ with a K14 in a '92 four door jetta. When I finally did my slipping clutch, we had to turn the flywheel anyway, so I took some weight off while I was at it. Cut the flywheel from about 14 pounds to about 10.  Car seems to run a little freer at all times. I like it. I did notice that I needed to softpedal the clutch a little more, but not sure that the lower mass is the cause (should be), the old clutch was pretty much junk and was easy to slip. Next one I build will have more weight off the flywheel , and planning on a T3 too..

Reply #4October 17, 2009, 07:22:22 am

stewardc

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Re: lightened flywheel for aaz - results?
« Reply #4 on: October 17, 2009, 07:22:22 am »
I'm running an AAZ in a Caddy with a T3 and a lot of other mods. Do yourself a favor and get an ACT clutch assembly and stay away from a lightened wheel. They shake like a bugger at idle and give no improvement that I could see.

Reply #5October 17, 2009, 12:30:18 pm

Rabbit on Roids

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Re: lightened flywheel for aaz - results?
« Reply #5 on: October 17, 2009, 12:30:18 pm »
an AAZ probably wont respond to a light flywheel like a revvy little 1.5 would respond to one. mine made a huge difference. just using a stock gasser wheel.

Reply #6October 20, 2009, 10:27:02 pm

Giles@PerformanceDiesel

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Re: lightened flywheel for aaz - results?
« Reply #6 on: October 20, 2009, 10:27:02 pm »
when i did my clutch upgrade to Kevlar and heavier springs i lightened the flywheel too by 4 Ib's
i does have the disadvantage of less torque for idle engagement but it does not shake at idle with
my fresh built motor.
It does rev quicker now though.
Giles

Reply #7October 21, 2009, 02:15:23 am

gldgti

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Re: lightened flywheel for aaz - results?
« Reply #7 on: October 21, 2009, 02:15:23 am »
hmm mixed responses there... i suppose i'll just have to give it a go :evil:

thanks all for you input.
'77 Golf LS 4 door twincharger project
'91 Golf Cabrio 1.9TD
'94 Golf TD - AAZ, 2.5" Mandrel DP and exhaust, Merc T3 1.6TD boost pin, FMIC, Koni suspension, VR6 Brakes, VR6 Seats, VR6 sway-bars - sadly missed
'07 SKODA Octavia 1.9 TDI PD - Remapped ECU

Reply #8October 21, 2009, 01:49:49 pm

Rabbit on Roids

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Re: lightened flywheel for aaz - results?
« Reply #8 on: October 21, 2009, 01:49:49 pm »
Im for it. it worked for me, but my engine likes revving a little more than a 1.9.
who knows, a 1.9 probably spins just as many R's as my engine, ive never gotten to play with an AAZ yet.

Reply #9October 22, 2009, 04:04:52 am

gldgti

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Re: lightened flywheel for aaz - results?
« Reply #9 on: October 22, 2009, 04:04:52 am »
i dunno really,
i drove a n/a 1.5 for years and sure it loved to rev, but i never had a tach in it so who knows how hard i revved it.

i havent done th gov mod on my aaz, but it pulls well to about 4300 with the fuel screw setting i have, and the throttle linkage setup (i have ensured i can use ALL possible throttle movement). if you keep revving it, it'll go past 5000. i wussed out at 5200, but its not pulling there since its running out of fuel and boost, so i seldom go past about 43-4500.

the aaz stroke is so long, i just figure it'll only help to make it reva little freer, solong ans everyhting is balanced nicely.


'77 Golf LS 4 door twincharger project
'91 Golf Cabrio 1.9TD
'94 Golf TD - AAZ, 2.5" Mandrel DP and exhaust, Merc T3 1.6TD boost pin, FMIC, Koni suspension, VR6 Brakes, VR6 Seats, VR6 sway-bars - sadly missed
'07 SKODA Octavia 1.9 TDI PD - Remapped ECU

 

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